Graphical symbols

The key control device in modern heavy and agricultural equipment is the joystick.Although the primary function of a modern joystick is to drive input commands or messages, it is also an output device, enabling the management system to provide real-time, tactile feedback to the machine operator. Today’s joysticks are also digital devices and although the general operating principle of a digital joystick is similar to its analog predecessor, the outputs are delivered at higher speeds and much greater precision. An electronic control unit (ECU) is a modular housing containing a microprocessor, data retention media, and, usually, an output or switching apparatus. The ECU is a system controller. It is usually mounted close to the components it manages, although in heavy-equipment applications, a requirement is to protect the devices from dirt. Today’s equipment uses several system controllers to manage the engine, transmissions, hydraulics, climate control, and just about everything else. To facilitate this communication, each controller is connected to a communications network known as a data bus.

Summary

The key control device in modern heavy and agricultural equipment is the joystick.Although the primary function of a modern joystick is to drive input commands or messages, it is also an output device, enabling the management system to provide real-time, tactile feedback to the machine operator. Today’s joysticks are also digital devices and although the general operating principle of a digital joystick is similar to its analog predecessor, the outputs are delivered at higher speeds and much greater precision. An electronic control unit (ECU) is a modular housing containing a microprocessor, data retention media, and, usually, an output or switching apparatus. The ECU is a system controller. It is usually mounted close to the components it manages, although in heavy-equipment applications, a requirement is to protect the devices from dirt. Today’s equipment uses several system controllers to manage the engine, transmissions, hydraulics, climate control, and just about everything else. To facilitate this communication, each controller is connected to a communications network known as a data bus.

Things to Remember

  • The key control device in modern heavy and agricultural equipment is the joystick.
  • Although the primary function of a modern joystick is to drive input commands or messages, it is also an output device, enabling the management system to provide real-time, tactile feedback to the machine operator.
  • Today’s joysticks are also digital devices and although the general operating principle of a digital joystick is similar to its analog predecessor, the outputs are delivered at higher speeds and much greater precision.
  • An electronic control unit (ECU) is a modular housing containing a microprocessor, data retention media, and, usually, an output or switching apparatus. The ECU is a system controller. It is usually mounted close to the components it manages, although in heavy-equipment applications, a requirement is to protect the devices from dirt. 
  • Today’s equipment uses several system controllers to manage the engine, transmissions, hydraulics, climate control, and just about everything else. 
  • To facilitate this communication, each controller is connected to a communications network known as a data bus.

 

MCQs

No MCQs found.

Subjective Questions

No subjective questions found.

Videos

No videos found.

Graphical symbols

Graphical symbols

JOYSTICKS

The key control device in modern heavy and agricultural equipment is the joystick. The first generation of joysticks were analog input-only devices. That has changed. Although the primary function of a modern joystick is to drive input commands or messages, it is also an output device, enabling the management system to provide real-time, tactile feedback to the machine operator. Today’s joysticks are also digital devices and although the general operating principle of a digital joystick is similar to its analog predecessor, the outputs are delivered at higher speeds and much greater precision.

Engine and System Controllers

Onboard vehicle computers are referred to as engine/ electronic control modules (ECMs) (SAE recommended acronym for engine controllers) or engine/ electronic control units (ECUs) (SAE recommended acronym for all other chassis system controllers).

ELECTRONIC CONTROL UNIT

An electronic control unit (ECU) is a modular housing containing a microprocessor, data retention media, and, usually, an output or switching apparatus. The ECU is a system controller. It is usually mounted close to the components it manages, although in heavy-equipment applications, a requirement is to protect the devices from dirt. Figure 19-1 shows ECUs mounted behind the firewall on a piece of equipment.

Today’s equipment uses several system controllers to manage the engine, transmissions, hydraulics, climate control, and just about everything else. All these ECUs need to communicate with each other. To facilitate this communication, each controller is connected to a communications network known as a data bus. The data bus may either be hard wire (J1939 uses a two-wire network channel) or optical.

Graphical symbols of hydraulic / pneumatic elements and equipment

Symbol

Designation

Explanation

Supply System

Air compressor

One direction of rotation

only with constant

displacement volume

Air receiver

(Reservoir)

Compressed air from the

compressor is stored and

diverted to the system when

required


Hydraulic pump

One direction and two

direction of rotation with

constant displacement

volume

One direction and two

direction of rotation with

variable displacement

Rotary Actuators

Pneumatic motor

One direction and two

direction of rotation with

constant displacement

volume

One direction and two

direction of rotation with

variable displacement

Hydraulic motor

One direction and two

direction of rotation with

constant displacement

volume

One direction and two

direction of rotation with

variable displacement

Service Units

Air filter

This device is a

combination of filter and

water separator

Dryer

For drying the air

Lubricator

For lubrication of

connected devices, small

amount of oil is added to the air flowing through this

device

Regulator

To regulate air pressure

FRL unit

Combined filter, regulator

and lubricator system

Direction Control Valves (DCVs)

2/2 way valve

Two closed ports in the

closed

neutral position and flow

during actuated position

3/2 way valve

In the first position flow

takes place to the cylinder

In the second position flow

takes out of the cylinder to

the exhaust (Single acting

cylinder)

4/2 way valve

For double acting cylinder

all the ports are open

4/3 way valve

Two open positions and

one closed neutral position

5/2 way valve

Two open positions with

two exhaust ports

Non Return Valves

Check valves

Allows flow in one

direction and blocks flow in

other direction

Spring loaded check valves

Shuttle/OR valve

When any one of the input

is given the output is

produced

AND valve

Only when both the inputs

are given output is

produced

Quick exhaust valve

For quick exhaust of air to

cause rapid extension/

retraction of cylinder

Flow control valves

Flow control valve

To allow controlled flow

Flow control valve with

one way adjustment

To allow controlled flow in

one direction and free flow

in other

Pressure Control Valves

Pressure relieving valve

Non relieving type

Relieving type with

overload being vented out

Pressure reducing valve

Maintains the reduced

pressure at specified

location in hydraulic system

Unloading valve

Allows pump to build

pressure to an adjustable

pressure setting and then

allow it to be discharged to

tank

Counter balance valve

Controls the movement of

vertical hydraulic cylinder

and prevents its descend due

to external load weight

Actuators

Single acting cylinder

Spring loaded cylinder with

retraction taking place by

spring force

Double acting cylinder

Both extension and

retraction by

pneumatic/hydraulic force

Lesson

Electronic Component and their functions

Subject

Mechanical Engineering

Grade

Engineering

Recent Notes

No recent notes.

Related Notes

No related notes.